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We provide DLC coating primarily for printing rolls, transport rolls, and various other items ranging from small to large (φ1000mm x 4000mm, 2.7 tons).
We provide DLC coating primarily for printing rolls and conveyor rolls, ranging from small items to large ones (φ1000mm x 4000mm, 2.7 tons).
I will explain the "ion source deposition," "PCVD," and "FAD" that we are conducting!
DLC film formation utilizes technologies such as PVD (Physical Vapor Deposition) and CVD (Chemical Vapor Deposition). Ion source deposition is a type of PVD where a filament is heated to ionize hydrocarbon gas using thermal electrons, which then collide with the substrate under a potential difference to create a coating. PCVD (Plasma Chemical Vapor Deposition) involves ionizing hydrocarbon gas in a plasma region and colliding it with the substrate under a potential difference to form a coating. FAD (Filtered Arc Deposition) uses a magnetic field filter to draw only ionized carbon into the substrate for film formation. [Film formation methods we employ] ■ Ion source deposition ■ PCVD (Plasma Chemical Vapor Deposition) ■ FAD (Filtered Arc Deposition) *For more details, please refer to the related links or feel free to contact us.
![[Useful Materials] Basic Knowledge of Surface Treatment DLC That You Can't Ask Now *Materials Provided](https://image.mono.ipros.com/public/product/image/252/2001005574/IPROS36460498593059821938.jpeg?w=280&h=280)
For those considering the longevity and durability enhancement of metals, resins, and rubber. Introducing the characteristics and manufacturing methods of DLC.
Our company conducts DLC coating using the know-how and equipment for manufacturing printing rolls. We can also form films at low temperatures around 100°C, and surface treatment is possible for not only metal parts but also for resins and rubber. This contributes to improvements in wear resistance, sliding properties, chemical resistance, corrosion resistance, and gas barrier properties. It also excels in biocompatibility. This document provides a clear and easy-to-understand introduction to the features and manufacturing methods of "DLC coating" for those who are new to the topic. [Contents] ■ What is DLC? ■ Features of DLC ■ Manufacturing methods of DLC ■ Classification of DLC ■ Measurement of DLC ■ DLC from Think Laboratory *You can view it via PDF download. Please feel free to contact us with any inquiries.
Significant improvements in wear resistance and slip resistance! A booklet full of applications and selection examples for DLC coating.
"DLC coating" is a surface treatment technology that possesses all the characteristics required for parts that need mechanical relative motion such as rotation, sliding, and reciprocation. It is effective for coating cutting tools, various molds, and automotive and machine parts. Currently, we are offering a booklet that summarizes examples of applications and selection methods for utilizing DLC coating, which clearly explains the features and uses of DLC just by reading it. 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments For more details, please request materials or view the PDF data from the download.
Low friction & high hardness! Applicable to automotive parts, cutting tools, molds, etc. Contributes to fuel efficiency and wear prevention.
Our "DLC Coating" possesses all the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, and is effective in coating cutting tools, various molds, and automotive and machine parts. For example, applying it to automotive engine parts can reduce the coefficient of friction, leading to improved fuel efficiency. We are currently offering a "DLC and Ceramic Coating Application Case Collection" that summarizes detailed application examples and selection criteria! 【Effective for the following applications】 ■ Automotive engine parts: Fuel efficiency improvement through reduced friction resistance in oil ■ Automotive drive components: Vibration and noise reduction through wear reduction ■ Semiconductor mounting parts: Prevention of seizure through lubrication-free operation ■ O-rings: Improved sliding properties while maintaining sealing performance *For more details, please refer to the PDF materials or feel free to contact us.
Examples of applications for automobiles, tools, seals, and valves are provided! For fuel efficiency and to suppress wear and sticking!
DLC coating is a surface treatment technology that combines all the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation. Japan ITF Corporation offers a variety of DLC film types, including "hydrogen-free" and "for resin and rubber." It is effective in various applications using metals, resins, and rubber, such as improving fuel efficiency in automobiles, enhancing the durability of soft metals, and extending the lifespan of electronic devices. Currently, we are giving away a booklet that clearly explains the features and applications of DLC just by reading it! [Recommended for the following applications] ■ Automotive engine parts: Reduced friction resistance in oil for better fuel efficiency ■ Tools and fittings: Resistance to welding and wear ■ Cutting of metal foils and composite films: Resistance to welding, adhesion, and improved quality (burr prevention) ■ Coating for O-rings and valves: Maintaining sealability while ensuring sliding properties, preventing oil adhesion and sticking *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
Improvement of properties such as wear resistance, adhesion resistance, and anti-cohesion. Applicable to cutting tools, molds, automotive parts, and more.
Our "DLC Coating" combines various characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, and is effective for coating cutting tools, various molds, and automotive and machine parts. You can choose from various types of films tailored to your needs, such as "Genius Coat HA," which reduces friction resistance, "Genius Coat HAX," which excels in surface smoothness, and "Genius Coat F," which conforms to the deformation of resin and rubber materials. We are currently offering materials that summarize application examples and selection criteria. 【Application Examples】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (burr prevention) ■ O-rings: Improved sliding properties while maintaining sealing performance *For more details, please refer to the materials. Feel free to contact us with any inquiries.
Prevent wear and scratches on cutting tools, molds, and machine parts! Types compatible with resin and rubber are also available! 【We will be exhibiting at INTERMOLD Nagoya!】
Our "DLC Coating" not only offers high wear resistance but also possesses the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, making it widely applicable to cutting tools, molds, automotive parts, sealing materials, and more. We offer a variety of film types that can be selected according to specific challenges, including hydrogen-free "Genius Coat HA," which reduces friction resistance, and "Genius Coat F," which adapts to the deformation of resin and rubber materials. 【Examples of Applications】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (deburring measures) ■ O-rings: Improved sliding properties while maintaining sealing performance We will be exhibiting at the "INTERMOLD Nagoya/Mold Expo Nagoya" held at Port Messe Nagoya from June 19, 2019. *We are currently offering materials summarizing the features and application examples of DLC! For more details, please check the materials available for "PDF Download."
![Brochure of DLC Coating Application Examples [For Tools, Molds, and Machine Parts!]](https://image.mono.ipros.com/public/product/image/3a8/2000088223/IPROS6355002842222673344.png?w=280&h=280)
Presenting a brochure! A collection of application examples for DLC coating that achieves ultra-high hardness and excellent wear resistance! For cutting tools, molds, and automotive/machine parts.
DLC coating is a surface treatment technology that combines all the required characteristics for parts that need mechanical relative motion such as rotation, sliding, and reciprocation, including tools, molds, machine parts, and automotive components. Currently, we are offering a "DLC Coating Application Case Collection." 【Features of DLC Coating】 ■ Hard and smooth ■ Low friction coefficient under non-lubricated conditions ■ Does not wear or damage the counterpart material during sliding (low counterpart aggressiveness) ■ Chemically inert and stable ⇒ does not cause seizure, adhesion, or welding ■ Not affected even in corrosive environments *For more details, please request materials or view the PDF data available for download.
Prevent wear and scratches on cutting tools, molds, and machine parts! Types compatible with resin and rubber are also available.
Our "DLC Coating" not only offers high wear resistance but also possesses the characteristics required for mechanical relative motion such as rotation, sliding, and reciprocation, making it widely applicable to cutting tools, molds, automotive parts, sealing materials, and more. We offer a variety of film types that can be selected according to specific challenges, including the hydrogen-free "Genius Coat HA," which reduces friction resistance, and "Genius Coat F," which adapts to the deformation of resin and rubber materials. 【Examples of Applications】 ■ Automotive engine parts: Improved fuel efficiency by reducing friction resistance in oil ■ Various molds: Enhanced resistance to welding and wear ■ Industrial cutting tools: Improved resistance to welding and adhesion (burr prevention) ■ O-rings: Improved sliding properties while maintaining sealing performance 【We will be exhibiting at the 23rd Mechanical Elements Technology Exhibition Tokyo 2019!】 ■ Dates: February 6 (Wednesday) to February 8 (Friday), 2019 ■ Venue: Tokyo Big Sight ■ Booth Number: East 35-24 (East Hall 4) We will showcase various products, including DLC coatings. Please take this opportunity to visit our booth. *We are currently offering materials summarizing the features and application examples of DLC! For more details, please check the materials available for "PDF Download."
